Generator set maintenance knowledge
发布时间：2022-07-04
1. Water enters the diesel engine
Because the water vapor in the air condenses when the temperature changes, it forms droplets and hangs on the inner wall of the oil tank and flows into the diesel oil, causing the water content of the diesel oil to exceed the standard. Such diesel oil enters the engine high-pressure oil pump, which will rust the precision coupling - plunger, and seriously damage the unit. Regular inspection and maintenance can be effectively avoided.
2. Generator set startup battery failure
Due to the long-term unattended maintenance of the battery, the electrolyte cannot be replenished in time after the evaporation of water, and the battery charger is not configured to start. The battery power decreases after the natural discharge of the battery for a long time, or the charger used needs to be manually switched on a regular basis. Due to negligence, the battery power cannot meet the requirements because the switching operation is not carried out. To solve this problem, in addition to configuring a high-quality charger, necessary detection and maintenance are necessary.
3. Replacement cycle of filter element (diesel filter, machine filter, air filter, water filter)
The filter is used to filter diesel oil, engine oil or water to prevent impurities from entering the engine body, and oil stains and impurities in diesel oil are also inevitable. Therefore, the filter plays an important role in the operation of the unit, but at the same time, these oil stains or impurities are also deposited on the filter screen wall, which reduces the filtering capacity of the filter. If they are deposited too much, the oil circuit will not be unblocked, In this way, when the oil engine is running with load, it will be shocked due to the lack of oil supply (such as lack of oxygen in the same person), so during the use of normal generator units, we suggest: first, replace the three filters of common units every 500 hours; Second, replace the three filters of the standby unit every two years;
4. Retention period of engine oil (two years)
The engine oil acts as mechanical lubrication, and the engine oil also has a certain retention period. If it is stored for a long time, the physical and chemical properties of the engine oil will change, causing the lubrication condition of the unit to deteriorate during operation, which is easy to cause damage to the unit parts, so the lubricating oil should be replaced regularly.
5. Fuel and gas distribution system
The output of engine power is mainly the fuel burning in the cylinder and the fuel is sprayed through the fuel injector, which makes the carbon deposit after combustion deposited in the fuel injector. With the increase of deposition, the fuel injection volume of the fuel injector will be affected to a certain extent, resulting in the inaccurate ignition advance angle of the fuel injector, the fuel injection volume of each cylinder of the engine will be uneven, and the working state will be unstable. Therefore, the fuel system will be cleaned regularly, and the filter components will be replaced, so the fuel supply will be smooth, Adjust the valve distribution system to make its ignition uniform.
6. Cooling system
The water pump, water tank and water transmission pipeline have not been cleaned for a long time, which makes the water circulation blocked, the cooling effect reduced, whether the water pipe joint is good, whether the water tank and water channel have water leakage, etc. if the cooling system has a fault, the consequences are: first, the cooling effect is not good, and the water temperature in the unit is too high and the unit stops, which is the most common in Wilson unit; Second, the water level in the water tank will drop due to water leakage in the water tank, and the unit will not work normally (in order to prevent the water pipe from freezing when using the generator in winter, we suggest that it is best to install a water heater in the cooling system).
7. Lubrication system, seals
Due to the chemical properties of lubricating oil or oil ester and the iron filings produced after mechanical wear, these not only reduce its lubrication effect, but also accelerate the damage of parts. At the same time, because the lubricating oil has a certain corrosive effect on the rubber seal ring, and the oil seal itself is aging at any time, the sealing effect is reduced.
8. Control part of the unit
The control part of the oil engine is also an important part of the unit maintenance. The unit is used too long, the line connector is loose, and whether the AVR module works normally.
Because the water vapor in the air condenses when the temperature changes, it forms droplets and hangs on the inner wall of the oil tank and flows into the diesel oil, causing the water content of the diesel oil to exceed the standard. Such diesel oil enters the engine high-pressure oil pump, which will rust the precision coupling - plunger, and seriously damage the unit. Regular inspection and maintenance can be effectively avoided.
2. Generator set startup battery failure
Due to the long-term unattended maintenance of the battery, the electrolyte cannot be replenished in time after the evaporation of water, and the battery charger is not configured to start. The battery power decreases after the natural discharge of the battery for a long time, or the charger used needs to be manually switched on a regular basis. Due to negligence, the battery power cannot meet the requirements because the switching operation is not carried out. To solve this problem, in addition to configuring a high-quality charger, necessary detection and maintenance are necessary.
3. Replacement cycle of filter element (diesel filter, machine filter, air filter, water filter)
The filter is used to filter diesel oil, engine oil or water to prevent impurities from entering the engine body, and oil stains and impurities in diesel oil are also inevitable. Therefore, the filter plays an important role in the operation of the unit, but at the same time, these oil stains or impurities are also deposited on the filter screen wall, which reduces the filtering capacity of the filter. If they are deposited too much, the oil circuit will not be unblocked, In this way, when the oil engine is running with load, it will be shocked due to the lack of oil supply (such as lack of oxygen in the same person), so during the use of normal generator units, we suggest: first, replace the three filters of common units every 500 hours; Second, replace the three filters of the standby unit every two years;
4. Retention period of engine oil (two years)
The engine oil acts as mechanical lubrication, and the engine oil also has a certain retention period. If it is stored for a long time, the physical and chemical properties of the engine oil will change, causing the lubrication condition of the unit to deteriorate during operation, which is easy to cause damage to the unit parts, so the lubricating oil should be replaced regularly.
5. Fuel and gas distribution system
The output of engine power is mainly the fuel burning in the cylinder and the fuel is sprayed through the fuel injector, which makes the carbon deposit after combustion deposited in the fuel injector. With the increase of deposition, the fuel injection volume of the fuel injector will be affected to a certain extent, resulting in the inaccurate ignition advance angle of the fuel injector, the fuel injection volume of each cylinder of the engine will be uneven, and the working state will be unstable. Therefore, the fuel system will be cleaned regularly, and the filter components will be replaced, so the fuel supply will be smooth, Adjust the valve distribution system to make its ignition uniform.
6. Cooling system
The water pump, water tank and water transmission pipeline have not been cleaned for a long time, which makes the water circulation blocked, the cooling effect reduced, whether the water pipe joint is good, whether the water tank and water channel have water leakage, etc. if the cooling system has a fault, the consequences are: first, the cooling effect is not good, and the water temperature in the unit is too high and the unit stops, which is the most common in Wilson unit; Second, the water level in the water tank will drop due to water leakage in the water tank, and the unit will not work normally (in order to prevent the water pipe from freezing when using the generator in winter, we suggest that it is best to install a water heater in the cooling system).
7. Lubrication system, seals
Due to the chemical properties of lubricating oil or oil ester and the iron filings produced after mechanical wear, these not only reduce its lubrication effect, but also accelerate the damage of parts. At the same time, because the lubricating oil has a certain corrosive effect on the rubber seal ring, and the oil seal itself is aging at any time, the sealing effect is reduced.
8. Control part of the unit
The control part of the oil engine is also an important part of the unit maintenance. The unit is used too long, the line connector is loose, and whether the AVR module works normally.
